Custom Foam Packaging
Custom foam packaging is an excellent choice for protecting unique products from shock, vibration and static. General Packaging Corporation specializes in packaging engineering excellence. Our experts create custom foam packaging in our ISTA-certified labs using the latest computer-aided design (CAD) technologies.
We analyze your packaging needs and design foam packaging solutions to fit them. Our engineering team will create foam packaging that combines the right material, density and shape to deliver prime protection to your goods.
What is Custom Foam Packaging?
Successful distribution and handling depend heavily on using the right cushioning materials. Foam cushioning is a versatile material that can be molded or cut to fit any product and ensure its arrival safely to your customers. Foam cushioning is durable, recyclable and lightweight and provides shock absorption.
Custom foam packaging solutions leverage foam’s features to create tailored protection. Foam packaging can be customized to have different thicknesses and properties to fit unique requirements.
Why Should I Choose Custom Foam Over Standard Packaging Materials?
Standard packaging materials such as paper, cardboard, and wraps offer different levels of protection for packaged goods. However, standard options offer less protection for products with specific needs.
Using packaging with custom foam ensures products endure shipping without damage. Custom foam solutions provide optimal protection and streamline the packing process.
Custom foam packaging also reduces shipping costs compared to using a combination of standard packaging to protect your goods.
What Types of Foam Materials Are Available?
General Packaging Corporation provides various high-quality materials. Each option has specific properties suitable for different applications, ranging from different densities to repeated shock prevention.
Our foam materials include:
- Polyethylene: Repeatable shock prevention, versatile, anti-static
- Polyurethane: Light, durable, supportive, anti-static
- Foam-in-place packaging: Molded foam, high performance
- Specialty foam: Microfoam, conductive foam, polystyrene
Benefits of Integrated Packaging Solutions
The industries that benefit the most from custom foam packaging are those with fragile products and highly specific needs. From irregularly shaped parts to electrical components, they rely on custom foam for protection and insulation.
The main industries that use custom foam packaging include:
- Technology: Circuit boards, computer components and electrostatic discharge-sensitive products
- Medical: Equipment and supplies in need of protection from impact and contamination
- Automotive: Fragile electronics and sensors and heavy components like engines
Our Custom Design Process
At General Packaging Corporation, we follow a four-step design process to create foam packaging solutions. Our packaging engineers use various foam cushioning materials to achieve optimal protection.
Our custom process includes:
- Design: We develop precise 2D and 3D designs and perform analyses of load capacity, stacking/strength and more.
- Prototype creation: We create precision samples with a Kongsberg CAD table or CNC router.
- Testing: We conduct vibration tests to evaluate in-transit performance and shock tests for drops and external impacts.
- Production: After receiving client approval, we start the manufacturing process.
Get Custom Foam Packaging From General Packaging Corporation
At General Packaging Corporation, we have decades of experience in developing custom packaging solutions. We are your one-stop shop for tailored solutions and product-based design. Contact us or call us at 972.234.5499 to get custom foam solutions for your business.