Custom foam cushioning

Cushioning is an integral part of many packaging assemblies. General Packaging specializes in providing our customers with innovative, cost-effective packaging design solutions utilizing a wide variety of materials including polyethylene and polyurethane foam.

GPC engineers utilize the latest CAD technologies to determine the optimum combination of foam material type, density, thickness and shape required to best protect our customers’ products against shock and vibration.

In addition, we utilize our in-house ISTA-certified package testing lab to validate our designs.

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Polyethylene

Polyethylene foam cushioning provides exceptional, repeatable shock prevention at a low cost. This recyclable material can be die cut into countless shape combinations, and is available in a variety of densities.

World-class engineered cushioning from GPC provides the ultimate in packaging protection.

Custom foam assemblies are often paired with our corrugated boxes, for a complete packaging solution. Polyethylene closed-cell foam is die cut on high-volume presses, and then heat bonded or glued in an endless number of combinations.

As a direct manufacturer and a high-volume buyer of materials, you can always expect us to offer you the lowest prices.

We offer die-cut trays and custom internal cushioning that is perfect for hard cases, or as the insert for a corrugated box.

Product-centric, stamped foam is commonly and effectively utilized for medical devices, automotive components, and any number of products where packaging design and fit matter.

Most densities of polyethylene foam are also available in pink anti-static composition for the proper protection of static-sensitive parts.

Anti-static foam’s properties dissipate electro-static charges and is excellent for cushioning electronic equipment and components. Anti-static can be cut and molded into any conceivable design.

Polyurethane

Flexible polyurethane foam is a cushioning product used in thousands of industrial, medical, technical and packaging applications. It is light, durable, comfortable and supportive.

GPC’s innovative polyurethane solutions offer unmatched versatility and quality across a wide range of industries. Our advanced polyurethane foam provides superior cushioning, durability, and support. Trust GPC to enhance your products with cutting-edge technology and exceptional performance.

Flexible polyurethane foam is light-weight, inexpensive and commonly used as cushioning for a variety of consumer and commercial products. We specialize in fabricating custom foam assemblies for commercial and industrial uses.

Polyurethane makes for effective internal packaging due to its ability to absorb repeated shocks while retaining its cushioning properties.

We offer trays, inserts and custom internal cushioning that is perfect for hard cases, or as the insert for a corrugated box.

Pink anti-static polyurethane is available in various densities for the proper protection of static-sensitive parts.

Anti-static foam’s properties dissipate electro-static charges and is excellent for cushioning electronic equipment and components. Anti-static can be cut and combined into any conceivable design.

Foam-In-Place

Foam-in-place is a trusted packaging technology that offers a high degree of protection. It is resilient, lightweight and versatile. Our skilled technical engineering staff stands ready to assist you with any design and development needs to help you create a cost-effective solution for your molded foam requirements, including prototyping new molded cushions and rigorous performance testing. General Packaging offers a wide selection of pre-molded, Sealed Air™ foam-in-place cushioning that complements our polyethylene foam fabrication products. We can easily combine foam packaging with our wood and corrugated materials to create the perfect, integrated packaging solution.

Choose from a wide assortment of foam-in-place materials:

Medium density, used for a wide array of mid-range applications.

The highest density option of the chemical blend formations. Ideal for a wide variety of products with a multitude of shapes and sizes as well as heavier weights.

Ultra-low density, semi-rigid. Used primarily for light cushioning applications.

Resilient, high-performance material with a broad loading range.

Specialty Cushioning

Whether it’s conductive foam or any unique cushioning product…it is likely we either actively sell it or can source it. To us, specialty cushioning also includes combining disparate materials to create custom packaging. Specialty cushioning, like all GPC products, will be tailored to meet your product’s individual protection requirements.

In the world of custom specialty packaging, we are only limited by our imagination.

Conductive foam in corrugated packaging for product shipment.

Conductive Foam

A close-up of a foam cushion with a grainy texture.

Unique Requirements

White polystyrene cushioning on a white background.

Polystyrene

Several rolls of pink microfoam are stacked on top of each other.

Microfoam

Benefits of Foam Packaging

Foam cushioning is a versatile and reliable packaging solution for protecting your goods during transit or storage. Whether you choose polyethylene, polyurethane, foam-in-place or a custom solution, foam packaging provides many benefits, including:

Superior Protection

Absorbs shock, vibration and, in some cases, static, preventing costly damage to delicate goods.

A Custom Fit

Designed to match the unique dimensions of your items.

Versatility

Suitable for a wide range of applications and industries.

Lightweight

Adds minimal weight to shipments, reducing shipping costs.

Applications of Foam Cushioning

Custom foam packaging safeguards packaged goods during transport and in storage in various applications. From anti-static cushioning to foam packaging inserts, the common uses of foam cushioning include:

  • Electronics and appliances: Foam adapts to their shape, filling gaps to minimize damage risk and protect them from static shock.
  • Automotive parts: Foam adapts to the parts’ complex shapes and absorbs shock during shipping.
  • Medical devices: Foam provides specialized protection against shock and vibration.
  • Padding for custom packaging solutions: We can manufacture and cut all our packaging foam to fit your specific needs.

Industries Served

Many industries rely on foam cushioning to keep their goods safe in storage or shipping. Packaging foam provides durability, convenience and adaptability for products across industries, including:

  • Electronics: Complex components within electronics need protection from static, moisture, and shock.
  • Retail: Increase customer satisfaction by using packaging materials that protect products along their journey.
  • Automotive: From sensors to entire engines, automotive parts have complex shapes that need secure packing.
  • Logistics: Items can make it to their final destination in good condition with high-quality foam cushioning.
  • Industrial: Costly machinery needs solid packaging that shields it during transit.
  • Medical: Medical devices are delicate and susceptible to damage during shipping.

Why Choose GPC Texas for Foam Cushioning?

At General Packaging Corporation, we are a foam packaging supplier with six decades of experience in the industry. Our team of packaging experts is committed to providing quality, customization and customer satisfaction in everything they do. We are completely equipped with manufacturing technology, quality materials and experienced engineers to provide you with the perfect packaging foam.

When you partner with General Packaging Corporation for your foam cushioning needs, you can expect:

  • Competitive pricing: We leverage our experience and modern technology to keep our pricing competitive.
  • In-house design: Our team of packaging engineers has decades of experience in developing the best combination of material, size and medium to create the perfect foam cushioning solution for your needs.
  • Fast turnaround times: We work to offer you the shortest lead times with our dedicated support, streamlined manufacturing process and in-house delivery fleet.
  • Personalized support: We assign every client a two-person team dedicated to answering all their questions and keeping them informed during the manufacturing process.
  • Sustainable materials: Almost all of our manufactured products are recyclable, and we partner with sustainable programs to reuse or recycle our foam waste.

Get Foam Cushioning From GPC

Leverage the protection and adaptability of General Packaging Corporation foam cushioning solutions.  Contact our team for a free quote or call us at 972.234.5499 for more information about our services.

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